Maximize Your Inverter Performance: A Simple Guide in India 2023
People looking for ways to get the most out of their power inverter have come to the right place. This blog post will offer tips and tricks to help maximize the inverter, whether at home, a small business or a large corporation. This post covers offers essential tips to help maximize a power inverter and safety tips for installation and usage.
Inverters improve efficiency
An inverter is a machine that can convert DC voltage to AC voltage. Batteries usually produce direct current (DC), whereas most household electronic items use alternating current (AC). Therefore, inverters work as AC to DC power conversion machines to help operate electronic equipment at home more efficiently.
Nine tips to maximize the performance of a power inverter
- Choose the right voltage inverter: One must choose an inverter with equal DC voltage as the battery, generally 12 to 24 volts. It will help to operate all the appliances which are connected to the inverter efficiently.
- Use surge protection: To protect one's devices from sudden power spikes, one must use a surge protector when plugging them into a power inverter. This is used as a safety precaution.
- Use heavy-duty extension cords: When connecting a power inverter to the devices, one must use heavy-duty extension cords. It will ensure that the power is delivered to one's devices without any loss of voltage or current. Moreover, heavy-duty cords are more efficient in carrying high voltage.
- Keep electrodes well connected: Connect the battery's positive and negative electrodes correctly and ensure they are well connected to the terminals of the inverter. Loose connections may cause power loss and initiate electric sparks which may cause an electrical hazard.
- Use the power inverter correctly: Remember that charging and inverting are not possible simultaneously. Always use the inverter for its designed purpose; otherwise, it can get damaged. Keep at least a five-second gap between charging and inverting the device.
- Keep it in the correct place: Place it in a dry, well-ventilated, cool area to avoid overheating and damaging any devices. Keep a minimum 20cm distance from walls, water, and other sources of electric shock. Also, keep the bottom of the inverter slightly above the surface to ensure better ventilation and heat dissipation.
- Never open the inverter case: One must never open the inverter case by themselves. If it needs service, take it to a qualified technician.
- Keep the inverter on the ground: Always remember to keep it on the ground before connecting with powers. If it is not grounded, it can create an electric shock and may cause severe accidents.
- Install a fuse: To protect the devices from sudden power surges, one must install a fuse on the output side of one's power inverter. It will help prevent any damage to one's devices if there is an unexpected power spike.
Safety Tips on Installation and Usage
Before installing inverters at home or offices, there are some key safety points that one needs to keep in mind.
- Choose a flat surface, whether vertical or horizontal, for installation.
- Avoid installing inverters in places that are exposed to heat, such as direct sunlight, heat exchangers, radiators etc.
- Avoid keeping inverters in humid spaces.
- Do not touch any component or wire of the inverter with wet hands. It will cause a major accident and damage to the equipment.
- Always keep some space at the bottom of the inverter. It will ensure better heat dissipation and ventilation.
Inverters are an important part of any business or home. Following these tips can maximize the inverter's efficiency and keep one's devices safe.
Maximise an Inverter's performance with Ease
Power inverters are a great way to keep one's home appliances safe. But one must know how to keep the power inverter healthy and efficient.
Buy Inverters online at L&T-SuFin
With proper tips and tricks, one can get the most out of an inverter and ensure the best performance possible. With L&T-SuFin buyers can rest assured that they are getting a reliable and efficient product that will last years. Select the suitable one from the wide available options.
The Ultimate Guide to Selecting the Right 12V Inverter in India 2023
Inverters are a great machine to ensure your household or business equipment run safely and efficiently. But with different types of inverters available in the market, it is a daunting task to find the perfect one for your usage. If you are looking to buy a 12v inverter for residential or commercial use but need help deciding what will work best for you, we are here to make it easy for you.
We have compiled a list of five important things you need to know about 12v inverters to make an informed decision. We'll cover the types and safety tips of the products that will work best for you. So, let's get started.
Using 12V Inverters
A 12V inverter is a device that transforms 12V battery power from direct current (DC) to alternating current (AC). This AC power is used to operate various electrical devices. 12V Inverters are commonly used in small cars, boats, and in homes and small businesses appliances as the power required for such devices is usually less than 1000 watts.
In case you need more than 1000 to 5000 watts power, you should opt for a higher voltage inverter.
12V inverters have numerous residential and commercial applications.
Household: TVs, sound systems, refrigerators, lighting systems, cooking equipment etc.
Office use: Laptops, desktops, printers, monitors etc.
Other: Vehicles, power tools etc.
5 Things You Need to Know About 12v Inverter
Below 5 things you need to know about 12v inverters before you buy one:
Know your power requirements
You'll need to decide what type of power your appliances need. The power of your inverter should be 8-10% higher than your appliances' original power supply. To know the DC draw of your inverter, you can divide the AC draw of your appliance by 12, and you will get a close estimate of the power of your appliances.
Calculation
Power of inverter is calculated in VA (volt-ampere) or KVA (Kilo volt-ampere)
Power (in VA) = AC voltage X AC current (Amp)
Power (in Watt) = AC voltage X AC current X PF (Power factor = 0.8 considered for home usage)
Suppose you want to run 5 fans (80 watt each), three tube lights, five CFL, three LED bulbs, and also two television, which use 40, 20, 7, and 120 Watts, respectively.
The total power requirement will be
5x80+6x40+3x20+1x120= 940 watt
So, power in KVA = KW power / PF (0.8 for home)
= 0.94 / 0.8
= 1.175 KVA
So, as per the available standard rating, you need to select 1.5 KVA inverter
The number of output
Before selecting the inverter, plan how many equipment you need to operate through it. Most inverters have two or three outputs. A single output inverter may be sufficient if you only need to power one device. You'll need to buy an inverter with multiple outputs if you want to power multiple devices.
Size of the inverter
Measuring the size of 12V inverter is important because you need to fit the inverter and battery pack in the specific space available. Higher wattage inverters need larger space. Also, various brands offer different battery sizes and features. While deciding the inverter size, you must consider the maximum power used at a time, and your inverter should have 50% more battery cover.
Efficiency rating
When selecting a 12V inverter, understand the wattage of the appliances you plan to power. The wattage rating of the inverter should be higher than the wattage of the appliance or device you plan to power. You can check the inverter's wattage in the product catalogue and user manual.
Moreover, for maximum effiency, it is essential to ensure that the battery rating should match the rating of the inverter
Warranty
Warranty is one of the vital things to know about any inverter. It reflects the brand’s and product’s reliability. Many manufacturers offer warranties that cover defects in materials and workmanship for up to one year from purchase. It is also important to check the manufacturer's return policy in case you need to return the unit for any reason.
Safety Tips:
- Inspect the battery water level frequently
- Avoid connecting the inverter to high-load appliances
- Use standard insulated wires for connections
- Ensure proper earthing
Final words:
12V inverters are a great choice for those who are looking to buy commercial and home products. They are cost-effective, easy to install, and reliable.
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With the right information and research, you can make an informed decision when investing in 12V inverters. L&T-SuFin provides a comprehensive range of 12V inverters for your needs. With its commitment to quality and customer service, it is the ideal place to find the most suitable inverter for your need.
How to Install LED Tube Lights: A Comprehensive Guide for Beginners.
Are you tired of your dull lighting fixtures? Do you wish to upgrade to more efficient lighting options?
LED Tube Lights are the Answer
One of the preeminent benefits of LED tube lights is their exceptional energy efficiency. These luminaires consume a significantly lower amount of energy in comparison to their conventional fluorescent tube light counterparts, thereby leading to substantial savings in energy costs and a considerable reduction in carbon emissions.
Another salient advantage of LED tube lights is their extended lifespan. These lights exhibit superior longevity, considerably outlasting fluorescent lights, leading to lesser costs incurred on replacements and maintenance. Additionally, LED tube lights offer diverse color temperature options and can be tailored to meet specific lighting requirements. Thus, LED tube lights present an exceptional lighting solution for those seeking a cost-effective, energy-efficient, and enduring luminaire option.
How to install LED tube lights
Now that we know what tube lights are, let's get to the installation process. Although at first, installing tube lights may seem like a daunting task, with the right tools and proper guidance, it can be a simple process. Mentioned below is a step-by-step guide for you to follow to install tube lights in your space:
Step 1: Gather the necessary tools and materials
Before you start the installation process, you will need to gather the necessary tools and materials. You will need a screwdriver, wire strippers, pliers, a voltage tester, and LED tube lights. You may also need a ladder, depending on the height of the ceiling where the lights will be installed.
Step 2: Turn off the power
Before you begin the installation process, ensure that the power to the existing light fixture is turned off. This will prevent any electrical accidents or injuries.
Step 3: Remove the old fixture
Remove the old lighting fixture from the ceiling and disconnect it from the electrical wiring. Be sure to keep the mounting bracket intact as you will need it for the new tube light fixture.
Step 4: Install the mounting bracket
Mount the new fixture's bracket on the ceiling using screws and anchors. Ensure that the bracket is level and firmly secured.
Step 5: Connect the wiring
Now you need to connect the wires to the socket. You will typically have two wires to connect, one for the live wire and one for the neutral wire. The live wire is usually red or brown, and the neutral wire is usually blue or black. Strip the wires and connect them to the corresponding wires on the socket using wire nuts or pliers. Make sure the wires are securely connected and properly insulated to prevent any electrical accidents.
Step 6: Install the tube lights
Insert the tube lights into the fixture by aligning the pins on the tube with the slots in the fixture. Gently twist the tube lightly to lock it into place.
Step 7: Test the lights
Turn the power back on and test the tube lights to ensure they are working correctly. If the lights do not turn on, double-check the wiring connections.
Step 8: Dispose of the waste carefully.
Finally, clean up the area and dispose of the old tube light and ballast properly.
Step 9: Seek professional help if needed.
If you are not confident in your ability to install the LED tube light safely, seek the help of a professional electrician.
In conclusion, the installation of LED tube lights can be a cost-effective and environmentally friendly alternative to traditional fluorescent lighting. By following the proper steps and safety precautions, one can easily install LED tube lights in their space and enjoy significant benefits.
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The Ultimate Guide to Buying LED Tube Lights for Your Home
LED tube lights are an excellent choice for illuminating your home. They offer several benefits over traditional fluorescent lights, such as energy efficiency, longevity, and eco-friendliness. However, with so many available options, selecting the right LED tube lights for your home can be overwhelming. In this article, we'll guide you through the process and provide the information you need to make the best choice.
Determine the type of LED tube light.
When choosing an LED tube light, you first need to consider the type. Two types of LED tube lights are available in the market - single-end powered and double-end powered. Single-end powered tubes require power from only one end, whereas double-end powered tubes require power from both ends.
Additionally, you also need to decide between ballast-compatible and ballast-bypass tubes. Ballast-compatible tubes can work with existing ballasts, whereas ballast-bypass tubes require the removal of the ballast.
Consider the light output and colour temperature.
The light output of an LED tube light is measured in lumens, whereas the power consumed is measured in watts. When selecting an LED tube light, look for one with higher lumen output and lower wattage consumption. Additionally, the colour temperature of the light is essential as it affects the room's ambience.
The colour temperature is measured in Kelvin and is categorised into warm white, neutral white, and cool white. Warm white has a yellowish tone, whereas cool white has a bluish tone. Neutral white is a mix of both and offers a balanced look.
Check the compatibility with existing fixtures.
Before purchasing an LED tube light, ensure it is compatible with your existing fixtures. Check the size of the tube - T8, T10, or T12. Additionally, ensure that the LED tube light has a G13 base, the standard base for most fixtures.
Look for energy efficiency and certifications.
When selecting an LED tube light, look for energy efficiency and certifications. ENERGY STAR and DLC (DesignLights Consortium) are two certifications that ensure that the product meets specific energy efficiency standards. These certifications ensure the product has undergone rigorous testing and meets quality standards.
Check the lifespan and warranty.
The lifespan of an LED tube light is a crucial factor to consider. Look for an LED tube light that has a longer lifespan to minimise the need for frequent replacements. Additionally, check the manufacturer's warranty, which can range from one to five years.
Consider the cost and overall value.
When choosing an LED tube light, it's crucial to consider the cost and overall value of the product. Don't just go for the cheapest option available. Instead, consider the following factors to determine the best value for money:
- Energy Efficiency: One of the most significant advantages of LED tube lights is their energy efficiency. They consume much less power than traditional fluorescent bulbs and last much longer, making them more cost-effective in the long run. Therefore, choose an LED tube light with a high energy efficiency rating.
- Lifespan: LED tube lights last much longer than traditional fluorescent bulbs, so you will not have to replace them as frequently. The lifespan of an LED tube light can vary depending on the quality of the product, so make sure you choose one with a long lifespan.
- Warranty: Look for an LED tube light with a warranty, as this will give you peace of mind and protect your investment. A good warranty should cover any defects or faults arising within a specified period, usually two to three years.
- Colour Temperature: LED tube lights come in various colour temperatures, from warm white to cool white. The colour temperature can affect the ambience of your home and the appearance of colours in your living space. Therefore, choose a colour temperature that suits your preferences and complements your interior décor.
- Price: Finally, consider the price of the LED tube light. While it's essential to stay within your budget, choosing a high-quality product that will last longer and provide better value for money, in the long run, is necessary. Compare prices of different products and brands to find the best deal.
Choose the Perfect LED Tube Lights for Your Home with L&T-SuFin
Choosing the right LED tube light for your home requires careful consideration of several factors. Keep in mind the size of your space, the type of fixture you have, the colour temperature you prefer, and the cost and overall value of the product. With these factors in mind, you can select an LED tube light that will provide the right amount of light, create the desired ambience, and save you money in the long run.
At L&T SuFin, we offer a wide range of LED tube lights from top brands, ensuring you find the perfect fit for your needs. Our easy-to-use online platform allows you to browse and compare different products, read reviews from other customers, and get the best deals on high-quality products. Our logistics and finance support teams are always available to answer any questions and provide any assistance you may need. So why wait? Visit L&T-SuFin today and start shopping for the perfect LED tube lights for your home!
How to Choose between LED and Fluorescent tube lights for your home in 2023
When it comes to home lighting, fluorescent tube lights and LED lights are two of the most popular options. Both types of lighting have their pros and cons. That's why which is best for your home will depend on your needs and preferences in that space.
This article aims to compare fluorescent tube lights and light-emitting diodes (LEDs) in terms of how much energy they use, how long they stay bright, the temperature of the light they emit, and how much they cost.
Energy Efficiency
When compared to fluorescent tube lights, LED lights use a lot less energy. LED lights use about 75% less energy than fluorescent tube lights while emitting the same amount of light. Because of this, switching to LED lighting can save you a lot of money on energy costs. This is especially true if you have a large house with a lot of light fixtures.
Lifespan
The life span of LED lights is much longer than that of fluorescent tube lights. LED lights can last up to 50,000 hours, which is about 25 times longer than the life of fluorescent tube lights. Because of this, you will have to replace your LED lights much less often than you would have to change your fluorescent tube lights. This will save you money in the long run because you won't have to buy as many new bulbs or tube lights. Also, unlike fluorescent tube lights, LED lights don't lose all of their brightness over time.
Brightness
In general, the lumen output of LED lights is higher than that of fluorescent tube lights. Because LED lights can make light that is both brighter and more focused, they are perfect for places that need a lot of light. On the other hand, fluorescent tube lights give off a diffuse light that is often less bright and less focused than natural light sources. But it's important to remember that not all LED lights are the same brightness, and some LED lights may not be as bright as fluorescent tube lights.
Color Temperature
How warm or cool a light looks to the human eye is called it's color temperature. LED lights come in a large number of different color temperatures. There are warm white, cool white, daylight, and all the other colors in between. Because of this, it's not hard to find LED lights that match your tastes and the mood you want to create in your home. Some people think that fluorescent tube lights give off less appealing light. Most fluorescent tube lights have a smaller range of color temperatures.
Cost
LED lights cost more than fluorescent tube lights, but they use less energy and last longer. This means that even though LED lights may be more expensive to buy at first, you will probably save money in the long run because they use less energy and last longer. Even though fluorescent tube lights are cheaper to buy at first, they may end up costing more in the long run because they use more electricity and need to be replaced more often.
Which of the two is best for lighting a house?
In general, LED lights are a better way to light your home than fluorescent tube lights. Even though they cost more at first, LED tube lights are better than fluorescent tube lights in terms of how they use energy, how long they last, how bright they are, and how much they can be changed. LED lights don't have mercury which could be harmful, and using them is better for your home and the environment as a whole.
At times, fluorescent tube lights are better. For example, if you have a large room that needs a lot of light, fluorescent tube lights, which have a lower initial cost, may be a better choice for you because they last longer and cost less to run. Also, the quality of light that fluorescent tube lights give off may be more appealing to some people, especially those who like warmer color temperatures.
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In conclusion, both LED lights and fluorescent tube lights have their pros and cons. LED lights are the way to go if you want custom lighting that is also long-lasting, energy-efficient, and good for the environment. Some of the best LED lighting solutions on the market can be found at online stores like L&T-SuFin, which also offer reliable shipping and a variety of payment plans. You can save a lot of money on a wide range of LED lighting solutions when you shop on L&T-SuFin. Start shopping for your favorite LED lights today.
Exploring Different Types of Welding Machine & Their Features
Welding is a metal joining process used in various industries. Be it construction, automobiles or electronics, it joins metals together to make a weld. You can discover different types of welding machines catering to multiple industries. Read through this blog to learn about the top 10 different types of welding machine along with their advantages and disadvantages.
Kinds of Welding Machine
Let us explore different types of welders machines in detail:
1. Metal Inert Gas Welding Machine
MIG welding machines are one of the most popular welding machines. These use a continuous electrode wire and an inert gas shield in the welding gun.
| Advantages | Disadvantages |
| Simple to learn and operate, making it ideal for beginners. | Requires a clean work surface; contaminants can affect weld quality. |
| Faster welding process. | Not ideal for outdoor or windy conditions as shielding gas can be disrupted. |
2. TIG Welding Machine
The TIG welding machine (Tungsten Inert Gas) is renowned for its high-quality welding. TIG welders use non-consumable tungsten electrodes with an independent filler material to weld aluminium, steel, manganese, copper, brass, etc.
| Advantages | Disadvantages |
| Produces precise, clean, and high-quality welds. | Welding speed is slow. |
| Works well with thin and delicate materials. | Requires skilled personnel for welding. |
3. Stick Welding Machine
Also known as a Shielded metal arc welding machine, this type of welding machine generates heat by passing an electric current between a base metal and an electric rod. The filler rod of the stick welding machine is coated with a flux to protect it from contamination.
| Advantages | Disadvantages |
| Simple and easy to set up. | Produces more slag, requiring cleanup. |
| Works well in outdoor and windy conditions. | Not ideal for thin materials due to excessive heat. |
| Cost-effective and widely available. | Requires more skill to achieve a clean weld. |
4. Flux-Cored Arc Welding Machine
FCAW welders work with electrodes covered in flux, which serves as a replacement for shielding gas requirements. These welding machines operate effectively in both indoor and outdoor applications.
| Advantages | Disadvantages |
| Produces clean welds with a high deposition rate. | It is costly compared to other welding machines. |
| Suitable for welding thick materials. | Not easy to handle. |
5. Plasma Arc Welding Machine
The PAW welding machine is also known as the Plasma Transferred Arc welding machine. It’s small pieces of tungsten create an anode setup to deliver accurate welds, which remain pristine.
| Advantages | Disadvantages |
| It produces clean and precise welds. | It is an expensive welding machine. |
| Works at a high welding speed. | Requires skilled operators for welding. |
| Minimum heat-affected areas. |
6. Laser Welding Machine
This welding machine is mostly used in high-end technology industries. It generates automated welds of precise accuracy with superior strength through the fiber laser beam process.
| Advantages | Disadvantages |
| It offers high precision and accuracy. | The initial cost is high. |
| Produces minimal distortion and heat-affected zones. | Limited to thin and delicate materials. |
7. Energy Beam Welding Machine
The welding technique known as Energy beam welding operates in vacuum conditions. The focused electrons join various materials, even when these materials are dissimilar.
| Advantages | Disadvantages |
| Produces minimal heat distortion on welded surfaces. | Not suitable for home applications. |
| It offers versatile applications. |
8. Submerged Arc Welding (SAW) Machine
The Submerged Arc welding machine uses powder flux instead of gas shielding to weld materials automatically or semi-automatically.
| Advantages | Disadvantages |
| High welding speed and deposition rate. | It is limited to horizontal or flat welds. |
| Excellent weld quality. | Requires flux handling and recovery. |
| Minimal spatter and fumes. |
9. Oxyacetylene Gas Welding Machine
Oxyacetylene gas welding machines function through the combination of oxygen and acetylene. This combination produces heat that is effective enough for welding thin materials.
| Advantages | Disadvantages |
| It is an easy-to-handle and portable welder. | Restricted to ferrous materials. |
| It is a low-cost welding machine. | Not suitable for thick materials. |
10. Atomic Hydrogen Welding Machine
AHW welding machine achieves precise welding with its two tungsten electrode system, which uses hydrogen shielding gas.
| Advantages | Disadvantages |
| It offers high precision and accuracy. | It’s costlier than MIG welders. |
| Produces strong and clean welds. | Requires skilled personnel to handle. |
Wrapping Up
Be it any industry, from aerospace, electronics, automobiles, water tanks, construction or even shipbuilding, there is a welding machine for it. All you have to do is analyse the pros and cons of a welding machine before purchasing one for your needs. L&T SuFin has different types of welding machine, each serving different business purposes. Moreover, we also offer logistics and financial support to make your deal easier.
FAQ's
What is the full form of MIG?
Metal Inert Gas welding is the full name of MIG welding, which is also called Gas Metal Arc Welding (GMAW).
What does TIG stand for?
TIG stands for Tungsten Inert Gas welding, which is also known as Gas Tungsten Arc Welding (GTAW).
What do the 5s in welding stand for?
The 5S in welding basically stands for the principles that guide us at the workplace. These include:
- SORT: You should discard all unnecessary tools and materials.
- SET IN ORDER: The tools must be arranged for quick access according to the Set in Order principle.
- SHINE: The workspace needs to be maintained clean and well-kept.
- Standardise: The system requires consistent procedure development to achieve efficiency.
- SUSTAIN: The key principle of sustain directs businesses to preserve their discipline while continuing to advance.
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Comprehensive Guide to Selecting the Best Welding Machine
The utility of welding machines has resulted in businesses purchasing these pieces of equipment instead of renting them. So, if you are a business owner and are planning to purchase a welding machine, this article is for you. Be it a small business, an MSME, or an enterprise, you must choose the right welding machine for your venture.
Below, we have discussed the factors you must consider while buying so you can purchase the best welding machine.
Benefits of Owning a Welding Machine
Owning a welding machine for industrial or commercial purposes can turn out to be beneficial in ways you might not have thought. Below are some of the key advantages of buying a welding machine instead of renting one.
Reduced Costs
Renting a welding machine can be highly expensive compared to purchasing one. The cost of purchase and maintenance is significantly lower than the cost of renting one every time your business needs one. Besides, the hourly or daily rates of renting construction equipment can be extremely high.
Welding Machines are Available in Various Sizes and Shapes
To suit all kinds of needs, welding machines come in different sizes and shapes. The small welding machines are lightweight and portable, which makes it easier to carry them around. The large ones are ideal for heavy-duty work. And each kind serves a different purpose as well.
High-Quality Machine
In case you haven’t noticed, most rental construction equipment is worn out or does not function properly. Sometimes, it lacks efficiency as well. Moreover, if it is not of good quality, the job will not be done properly - either the welding process will consume a lot of time or welding will be inconsistent, or both. Besides, getting the work redone means more expenditure on rental equipment and manpower.
Contradictory to this, buying your welding machine means ensuring high quality. You will store the equipment properly, maintain it from time to time, and overall maintain it according to your standards. Thus, it will always be in good working condition and worthy of your money.
Factors to Consider While Buying a Welding Machine
Now that you know how owning a welding machine can be greatly beneficial for your business, let us find out how you can look for the best welding machine for you.
Features
First and foremost, look out for the features of welding machines. Find out specifics like whether a machine works on electricity, battery, or gas, it's gas requirements (if applicable), how much work it can do in a certain period, etc.
In case you are purchasing online, you are at a great benefit - you can go through the product specifications and details multiple times.
Type of Metal
Oftentimes, welding is performed using carbon steel due to its ability to withstand excessive heat and its high compatibility with most machines. Nonetheless, several welders work with other metals like aluminium, copper, cast iron, and brass. Hence, you must buy a welding machine based on its thickness and metal.
Also, you may be required to change the welding process to suit certain work conditions and a particular metal. For instance, stick welding is ideal for working on thickset, and bulky metals in windy and outdoor areas.
Availability of Spare Parts
Irrespective of how exquisite your welding machine is, you will have to get it maintained regularly. This also includes changing parts when required. So check out the service points of the welding machine you plan to buy and find out if its maintenance and spare parts are easily available. If not, consider looking for another model.
Ensuring Safety While Using a Welding Machine
In case proper precautional measures are not taken, welding can be extremely dangerous. Thus, the following measures should be taken by welders to ensure safety.
Protective Equipment
Welders must wear protective helmets, goggles, gloves, and respiratory protection. The employees must also be fully trained in equipment operation and hazards.
Fire Precautions
Fire extinguishers must be kept in proximity during the process of welding. Additionally, there should be a fire alarm to ensure that all the employees in the area are timely warned of the hazard.
Proper Storage of Flammable Items
Flammable gases and liquids must be stored away from the area where welding takes place. For construction sites, a specialized storage area is advised.
Buy welding machines online at L&T-SuFin
Buying a welding machine can seem to be a tedious job. However, once you consider the above-mentioned factors, it will become easier for you to decide. You can also have a look at the range of welding machines available on the L&T-SuFin online store, from where you can choose the best welding machine for your company.
Comprehensive guide to Portable Welding Machines: Features and benefits
Small welding machines aid in completing minor and major welding projects in almost all places. Their portability makes them perfect for industrial and commercial uses. So, if you are a business owner and looking to buy a small welding machine, this article is for you. Here, we have discussed their features and benefits, as well as things you should consider while buying them.
Features of Small Welding Machines
Small welding machines help the professional welder in managing a high-quality and safe weld. The key features that enable this are as follows:
Power Input
The higher the welding power a small welding machine can create, the higher the amount of electricity required for its operation. A majority of beginner machines can run at a standard 110-volt outlet. These machines are capable of performing general repairs, maintenance, and light construction and fabrication tasks.
However, in case you want to perform heavy tasks, you should take into account the larger ones with 220 volts. For jobs like railway projects, heavy construction, and shipbuilding, welding machines of 460 volts or higher are recommended.
Power Output
Power output is calculated by the amperage at which a small welding machine can run. The more the amperage, the deeper the machine’s arc is capable of penetrating the workpiece.
Reduced Costs and Waste
Speed controls help in managing an even weld bead as well as penetration, which decreases over-welding, and thus, costs. Distortion is managed through the maintenance of a constant heat-affected zone. Moreover, the gas and wire waste is decreased since the pre-determined amounts are applied to the weld bead.
Benefits of Small Welding Machines
Small welding machines have several advantages, especially when it comes to industrial applications.
Lightweight and Portable
Among the greatest benefits of small welding machines is their portability due to their compact size and lightweight. This means they can be carried around easily and do not even require too much space for storage.
Enhanced Productivity
The portability of a small welding machine implies ease of use. Moreover, the welder will not have to take breaks just because of being tired from carrying heavy weights. Not to mention, the stability and ability to make manual adjustments mean higher consistency in welds.
Increased Energy Efficiency
Small welding machines consist of smaller reactors and transformers as compared to the traditional machines and yet, they’re powerful. The portable ones are oftentimes more energy efficient as compared to the latter.
Usually, the output of a small machine can vary from 82 per cent to 93 per cent, while a traditional machine has a power output between 40per cent and 60 per cent. Thus, by opting for a small welding machine, you will be saving plenty on costs by consuming lesser energy.
What to Look for When Purchasing Small Welding Machines?
Different small welding machines have different features - some are heavier than others while some have numerous multiprocess welding capabilities. Accordingly, given below are some factors you should consider while making a purchase.
Weight and Size
Since buying small welding machines for industrial purposes mean they will be used often, you should consider the size and weight of the machine. If you need higher portability, look for the ones that are small in size and lightweight.
Multiprocess Welding Functionalities
While some machines are only for performing a particular type of welding like a stick, TIG, or MIG, others can offer multifunctionalities. Nonetheless, single-process welding machines offer more control over the settings. Thus, choose the welding machine wisely.
Metal Thickness
Pay attention to the specs sheet before making the purchase. A majority of manufacturers highlight the various kinds of thicknesses and metals that the machines are suitable for. Carefully consider the types of metals that you will need to weld and their thicknesses.
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Small welding machines have great applications, especially when it comes to the commercial world. Besides their variety of features, these machines provide a range of benefits. We recommend you take a look at the online store of L&T-SuFin to pick the most suitable small welding machine for your industrial purposes. You can also benefit from their logistics and financial support services.
What You Need To Know About MIG Welding Machines
Among the most common Welding Machines used by beginners is the MIG Welding Machine for several reasons. In case you are facing problems associated with welding in your commercial space, we recommend you consider this welding machine. We have listed several reasons in this article and also explained the right way of using these machines.
Features of MIG Welding Machines
MIG welding or Metal Inert Gas welding is a welding process that utilizes a solid wire electrode fed into the weld pool after continuous heating with the use of a welding gun. Mentioned below are some of the key features of MIG welding machines.
Manual
MIG welding machines are manually operated, which means that the operator adjusts the power output and the process manually through I and V controls.
Burn Back
This feature of MIG welding machines controls the amount of wire that will be left outside the torch once the process is finished. Oftentimes, it is utilized for preventing the wire from sticking to the workpiece after the removal of power.
Spot Weld Timer
This feature allows the operator to set a certain time for which the machine stays ON during the process.
Stitch Weld Timer
This feature is utilized together with Spot Weld Timer to control the amount of time for which the machine stays OFF.
Benefits of Using MIG Welding Machines
There are numerous advantages to using MIG welding machines, some of which are described below.
High Speed
The continuously fed wire means keeping both hands free for welding. This augments the speed of welding, overall control, and weld quality.
Versatility
MIG welding machines are highly versatile and are capable of welding an array of alloys and metals, while operating in different manners, like fully automatic and semi-automatic. Such feature makes them popular in industries. The equipment can be used for metals like nickel, magnesium, mild steel, stainless steel, copper, aluminium, iron, and many of their alloys.
Efficient and Clean
One of the most common issues in construction-related projects is cleanliness. However, you do not have to worry about your commercial space getting dirty if you opt for MIG welding machines. Because it uses a shielding gas for protecting the arc, very few alloying elements are lost during the transfer of metal across the arc. After a small clean-up process, the welders can get back to work in no time.
Easy to Learn
One of the best things about MIG welding machines is that it is easy to learn. Welders can learn how to operate them within a couple of hours. In fact, some instructors can offer beginner training in less than 30 minutes.
High Productivity
Welders will not be required to continuously clean up, brush the welds repetitively, or change rods. Thus, they can offer a higher productivity rate when using MIG welding machines.
Correct Way of Using MIG Welding Machines
MIG welding must be done using the proper method to obtain the best results. Mentioned below is the correct way of using MIG welding machines.
Step 1: Understand the Process
Understand the Gas Metal Arc Welding process properly. Learn its working, which involves utilizing the machine to feed wire via a contact tip into the gun. There are numerous ways of metal transfers, such as spray transfer, globular transfer, and short circuits. Finally, comprehend its applications, including the materials it can be used on.
Step 2: Prepare for the Process
The preparation for welding includes assembling the safety gear such as protective clothing, masks, and gloves, choosing a MIG machine that will serve the purpose of the project, and preparing the area where you are going to perform the process.
Step 3: Installation of the Wire
Use the right kind of wire for welding. This means you should use the same material wire as the material you will be welding. Then, prepare the reel, feed the wire to the torch, and finally, make adjustments to the tension.
Step 4: Make the Weld
Making the weld is a crucial step and should be performed only after a thorough knowledge of the process. From setting the machine’s polarity to DCEP to finishing the weld, all steps must be carefully performed.
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MIG welding machines are greatly useful, considering their enormous benefits and features. So if you are planning to purchase the machine for industrial purposes, we recommend you have a look at L&T-SuFin website, where you will have a wide range of options available. Furthermore, their logistics and financial support will make your buying experience easier.
Everything You Need to Know about Buying a Welding Machine In India
Are you planning to buy a welding machine for your commercial space? If so, you must know several things about this equipment before finally making the decision. To help you with the same, we have created a comprehensive guide for purchasing a welding machine in India.
Why Buy a Welding Machine?
The welding industry has undoubtedly developed significantly over the years, which implies the extent to which a welding machine can be useful. If you are still having second thoughts about your purchasing decision, here are some reasons why you should buy a welding machine.
Reduced Costs
If you perform a cost-benefit analysis of owning a welder or hiring another company to do the job, you will notice that the latter will cost your company more in the long run. Moreover, if you rent the equipment instead of buying it, the expenses will be high in the long run.
It may seem that purchasing a welding machine is costly but if you look at the expenses involved in hiring another company or renting the machine, you will realize that purchasing one will be a better decision.
Highly Efficient
Hiring another company for your space’s welding needs can be time-consuming. Not only will you have to give them short notice but you will also have to pay more attention. The same goes for renting a welding machine - it is highly likely that you won’t immediately get the equipment.
However, if you have a welding machine, you will not have to waste time. The work will be done immediately and thus, purchasing a welding machine implies efficiency.
More Reliable
Outsourcing your welding job means there is always a possibility that the work is not done to your satisfaction. Instead, if you get the welding done in-house, with your own equipment, you will be sure of the outcome. Also, you can give feedback as many times as you want without worrying about additional costs.
Different Kinds of Welding Machines for Different Purposes
A welding machine is a robust tool utilized for fusing a couple of pieces of metal. It holds these parts in place, liquefies them, and makes use of pressure for joining them. Since there are various kinds of metals and each welding process is for a different purpose, there are various kinds of welding machines, each serving a different purpose.
Stick Welding
Arc or stick welding involves a stick-welding electrode rod. It is easy to learn, cheap to begin, and highly versatile. Moreover, it can be utilized on an array of metal alloys.
MIG Welding
MIG Welding is ideal for thick and large materials quickly. Moreover, it is perfect for beginners. The key requirement is that the workpiece materials are entirely dust-free.
Energy Beam Welding
Energy beam welding is capable of welding thin as well as thick materials and dissimilar metals that have varying conductivities and melting points. This kind of welding is precise and provides the welder with great control.
Which Welding Machine is the Most Suitable for Your Business?
While the most suitable welding machine for your commercial space depends on numerous factors, we have listed the most general ones below to help you decide better.
Types of Materials
Different welding machines involve different purposes and work best on different materials. Thus, while buying a welding machine, consider the types of materials used in the construction and interior of your workspace. Then, check out which machine best welds these materials.
Time
Consider how much time you have to train the welder in case you’re not hiring a professional one. In case you are focused more on beginner-friendly welding machines, you should consider MIG (Metal Inert Gas) welding.
Also, if you want to get the work done fast, MIG is perfect. However, if you have more time, you may think about buying machines that utilize the TIG (Tungsten Inert Gas) welding process, which is a slower process.
Resources
If you have a professional welder and have a good budget, consider buying the more expensive ones that are multi-purpose.
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Buying a welding machine in India involves careful consideration of various kinds of welding processes and machines. You can have a look at the online store of L&T-SuFin, where you can choose from a range of welding machines for your commercial purposes. The platform also offers logistics and financial services to make your shopping experience smoother.